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AI Vision Based Solution to Multiple Shaped Electronic Component Inspection and Assembly

Solution brief

The programme is a shaped plug-in machine equipment host computer control program, mainly through the preparation of the program, to achieve different scenarios 

for the user's business needs, support for common standard components (a variety of capacitors, inductors, resistors, transistors, etc.) as well as shaped components 

(USB, transformers, etc.) of the plug-in.


Can start, stop, pause, reset and other basic program control; for the process of the program, such as the precise division, refine the design of the control process; mainly 

divided into the circuit version of the program, take pieces of the program, the plug-in program for the control of the design of the process; and taking into account the

 complexity of business scenarios, you can achieve single-axis sequential plug-ins, two-axis plug-ins with the same board, dual-axis sequential plug-ins, and other 

plug-ins in a variety of combinations; for the components to cover up Problems, you can bypass by setting the path point; for some components, you can shoot the 

pins through the flying camera, through the optical recognition technology, calculate the offset of the pins, and compensate at the time of insertion.


Data recording and statistics, including the production of insertion, throwing material, circuit board data and other data, as well as running, abnormal, waiting and other

 time data, and support a variety of query filtering, analysis of equipment operation as well as production.


Solution function

Achieve appearance defect detection of shaped electronic components from multiple angles. Visual guidance, precision assembly: locate PCB board holes and electronic component pins, guide precise plug-in assembly.

Bright spot

Based on the high-speed camera and bright laser light source to achieve AI defect detection and visual guidance positioning for a variety of electronic components, so as to achieve high-speed, high-precision plug-in assembly.
  • The UI layer is based on the WPF framework, with a beautiful interface and efficient drawing.
  • UI, control, ORM and other reasonable layering, high coupling, low cohesion
  • Configuration, data, logs and procedures are separated to achieve machine-independence of procedures, upgrading, porting and other operations and maintenance operations are very convenient.
  • Highly efficient optical algorithm technology for visual processing within 100 milliseconds

Application scenario